Size a FamousGrow lighting system, design the HVDC power infrastructure, estimate new-build CapEx and Michigan
utility incentives, and model retrofit energy, HVAC/HVACD, humidity, maintenance, and annual operating-cost savings.
Ready to calculate.
Enter the canopy length and width, then choose your target PPFD.
FamousGrow
Grow Lighting Plan
FamousGrow Maximum ROI Calculator — Beta 42
Direct Retrofit Basis
Existing Lights
—
FamousGrow Replacements
—
FamousGrow DC Load
—
Canopy
—
Target PPFD
—
Target DLI
—
Required PPF
—
Theoretical Minimum
— lights
Minimum fixture count based on total photon output only. This does not account for creating a clean, evenly spaced rectangular grid.
Available nominal PPF—
Nominal full-output PPFD—
Mathematical output needed—
Installed power—
Preferred fixture output
100%
Recommended Uniform Layout
— lights
Evenly spaced rectangular fixture grid that meets both the photon requirement and the configured coverage limits.
Layout—
Canopy allocation / fixture—
Nominal PPFD @ 100%—
Estimated operating power—
Lighting density—
Recommended starting output
—
HVDC Power System
— power supply
—
Power Supply Module Population
Modules Required
—
Module Capacity
—
Maximum Fixture Load
—
Installed-Module Spare
—
Unused Module Slots
—
Chassis Maximum
—
Total Expansion Capacity
—
HVDC Bus
250 VDC
HVDC infrastructure is sized for each fixture's full 600 W capacity, regardless of the recommended dimming level.
New-Build ROI
New-Build Installation & Cooling CapEx Savings
Estimates one-time project cost avoided through centralized HVDC distribution, simplified lighting controls,
and reduced cooling equipment required because conventional fixture-mounted driver heat is removed from the grow room.
This is an upfront project-cost reduction and is intentionally kept separate from annual operating savings.
Working source-derived savings for wiring, breakers and panels.
$/fixture
Working source-derived savings for lighting-control infrastructure.
%
Used only to estimate fixture-mounted driver heat that FamousGrow moves outside the grow room.
$/ton
Conservative editable screening value for avoided new-build cooling capacity.
$/kW
Advanced Energy centralized-power case-study delta, normalized to installed lighting DC capacity.
Calculation basis & exclusions
Reference basis: Advanced Energy's 2026 horticultural centralized-power case study for
1,743 × 1,000 W fixtures. The published comparison shows $28,992 traditional vs $15,250 centralized for
wiring/breakers/panels, and $37,145 traditional vs $4,160 centralized for lighting controls.
Those differences scale to approximately $7.88/fixture electrical-distribution savings and
$18.92/fixture lighting-control savings.
Included in Beta 42: electrical distribution, lighting-control installation, simplified cooling-equipment
CapEx, and a source-derived power-conversion hardware CapEx credit. The power-conversion credit uses Advanced Energy's
centralized horticultural reference case: $313,740 traditional individual drivers vs $284,700 centralized power for
1,743 × 1,000 W fixtures. The $29,040 difference is normalized to approximately $16.66 per installed lighting kW.
This is a centralized-power screening reference, not a claim that it equals FamousGrow's actual iHP procurement price.
Cooling model intentionally excluded: plant transpiration, latent/dehumidification load, HVAC COP, HVACD
architecture, fixture optical/thermal partition differences, and FamousGrow central iHP conversion heat because that
conversion occurs outside the conditioned grow room.
Not yet included in this physical CapEx total: structural savings, opposite-room power sharing, or fixture purchase-price differences. Utility incentives are screened separately in the Michigan Utility Incentives section below and are not mixed into this engineering CapEx total.
This module is shown only for New Build. Existing retrofit infrastructure is treated as a sunk cost
unless a future project-specific model explicitly identifies recoverable installation savings.
Energy, HVAC & Humidity Savings Estimate
FamousGrow HVDC vs. Existing Grow Lighting
Compares the existing grow-light system with FamousGrow using the selected retrofit assumptions and environmental model.
Total Estimated Annual Savings
—
—
Lighting Energy—
HVAC / HVACD—
Power Factor—
THD—
Demand Charges—
Maintenance / OpEx—
Energy AssumptionsUses stage photoperiod automatically
Custom / Manual EntryEditable
Choose the grow light being replaced. Detailed electrical and optical settings can be adjusted below.
Existing light details & energy settingsLED · 650 W · 1755 µmol/s · COP 3.0
W
µmol/s
µmol/J
%
ft
ft
Calculation basis & assumptions
Direct retrofit comparison: existing lighting and FamousGrow use the same fixture count. Existing fixture PPF remains a photon-output diagnostic and does not change the comparison count.
Grow Environment / Humidity AssumptionsCoupled humidity model active
COP
SHR
L/kWh
Plant Transpiration Difference
0% assumed
Standalone Dehumidifier Heat
Rejected inside grow room
Coupled model: Reduced sensible load lowers AC operation, which also lowers the AC's latent moisture removal. That moisture shifts to the standalone dehumidifier; its electrical input and condensation heat are rejected back into the grow room, causing some AC load to return.
Representative Integrated HVACD Model
Sensible + latent loads calculated independently for both rooms
—
Plant ET Basis
—
—
Common Non-Lighting Sensible Load
—
Applied equally to both rooms
Legacy ΔHeat ÷ COP Reference
—
Retained only as a comparison check
HVACD Load
Existing Lighting
FamousGrow
Sensible loadLighting + common sensible − evaporative cooling
—
—
Latent / moisture loadPlant evapotranspiration during the lights-on design condition
—
—
Sensible capacity requirementRepresentative 8,000 BTU/h sensible per nominal ton
—
—
Latent capacity requirementRepresentative 4.3 lb/h moisture per nominal ton
—
—
Controlling requirementHigher of sensible or latent requirement
Separates direct fixture heat from modeled optical energy.
Each system reconciles back to its total in-room lighting input.
Energy balance: —
01
Direct Fixture HeatHeat released directly from the fixture as convection and long-wave thermal radiation.
Existing
—
FamousGrow
—
Existing − FamousGrow
—
02
Light / Optical EnergyModeled optical energy emitted by the fixture and delivered into the room.
Existing
—
FamousGrow
—
Existing − FamousGrow
—
03
Total In-Room Lighting EnergyDirect fixture heat + optical energy.
Existing
—
FamousGrow
—
Existing − FamousGrow
—
Calculation basis & assumptions
—
Utility Demand Charges — Michigan
Estimated demand-charge savings
Combines the modeled lighting and HVAC/HVACD electrical reductions during lights-on operation.
Included automatically
Lighting Demand Reduction
—
Existing lighting AC input minus FamousGrow facility AC input
HVAC / HVACD Demand Reduction
—
Net environmental electrical reduction during lights-on operation
PF + THD Demand Reduction
—
Modeled real electrical-loss reduction
Combined Demand Reduction
—
Lighting + HVAC/HVACD + PF + THD
Estimated Annual Demand Savings
—
All modeled coincident real-power reductions included
Utility settingsConsumers Energy · GSD
$/kW-mo
Calculation basis & assumptions
Screening assumption: every modeled real-power reduction that occurs during lights-on operation is stacked:
lighting, HVAC/HVACD, PF electrical loss, and THD harmonic loss. These watts are assumed to be inside the customer's
metered system and coincident with the applicable utility demand peak. Historical ratchets, minimum billing demand,
equipment staging, special contracts and customer-specific peak timing can delay or reduce actual bill savings.
Power Quality
Power factor & harmonic efficiency
Shows the electrical loading benefit of FamousGrow's centralized iHP power architecture.
Included automatically
Power Factor
—
Existing → FamousGrow
Apparent Power
—
Existing → FamousGrow
Reactive Power
—
Existing → FamousGrow
Annual PF Savings
—
Conservative electrical-loss estimate
Current THD
—
Existing → FamousGrow
Annual THD Savings
—
Conservative harmonic-loss estimate
Power-quality settingsPF 0.950 · THD 10.7%
Use the actual fixture/ballast PF when known.
%
Working defaults: traditional LED 10.7%, modern electronic HPS 10.0%.
Calculation basis & assumptions
Conservative screening method: PF and THD use the same internal 0.5% feeder-loss baseline.
PF estimates excess current-related loss caused by non-unity power factor; the THD portion is calculated separately
and removed from PF to prevent double-counting. Transformer, generator, neutral, higher-frequency harmonic and
customer-specific feeder losses remain excluded.
—————————
Grow-Room Heat Reduction
—
—
—
Cooling Load Avoided
—
—
Equivalent sensible cooling capacity
Simple Sensible-Only HVAC Estimate
—
—
Heat reduction ÷ cooling COP, before humidity coupling
AC Electricity Saved
—
—
—
Moisture Shifted to Dehumidifier
—
—
Added Dehumidifier Energy
—
—
Net Environmental Savings
—
—
AC savings minus added dehumidifier energy
Direct Lighting Difference
—
—
Photon- and layout-sized traditional AC input minus FamousGrow AC input
Net Facility Power Savings
—
—
Direct lighting + net environmental savings
Daily Energy Savings
—
—
—
Monthly Operating Savings
—
—
—
Annual Operating Savings
—
—
—
Operating & Maintenance Savings
HPS lamp & ballast maintenance avoided
Annualizes recurring HPS lamp replacement plus ballast lifecycle hardware and service labor eliminated when an HPS room is converted to FamousGrow.
Included in annual savings
HPS Lamps Avoided
—
Annualized replacement count
Lamp Purchase Cost Avoided
—
Replacement lamps no longer purchased
Relamping Labor Avoided
—
—
Annual Lamp OpEx Savings
—
Lamp purchases + relamping labor
Ballast lifecycle reserveAnnualized from selected operating hours; not a prediction of exact failures
Annualized Ballast Replacements
—
Lifecycle reserve
Ballast Hardware Cost Avoided
—
Replacement ballast-equivalent cost
Ballast Service Labor Avoided
—
Take-down / service / reinstall allowance
Annual Ballast OpEx Savings
—
Hardware + service labor
Total Annual HPS Maintenance OpEx Savings
Lamp replacement + ballast lifecycle reserve
—
HPS lamp maintenance settings12 mo · $119.90/lamp · 10 min · $35/hr
months
$/lamp
min
$/hr
HPS ballast maintenance settings50,000 h · $230/ballast · 45 min · $35/hr
hours
Working electronic-HID lifecycle assumption; use actual ballast data when known.
$/ballast
min
$/hr
Calculation basis & exclusions
Working HPS lamp basis: 12-month relamping interval and $119.90 per replacement lamp.
Hydrofarm currently recommends 9–12 month replacement for its 1000 W DE HPS lamp; Gavita describes annual replacement
for commercial HPS use.
Working HPS ballast basis: 50,000-hour electronic-HID useful-life assumption, $230 replacement ballast,
45 minutes of service labor, and $35/hour loaded labor. The ballast replacement count is annualized from the selected
photoperiod as a lifecycle-cost reserve; it does not claim that exactly that many ballasts fail in a specific year.
The 50,000-hour value is a conservative working electronic-HID lifecycle assumption, not a manufacturer rating for every
1000 W horticultural ballast.
Not yet included: reflector replacement, lamp/ballast disposal, extra troubleshooting beyond the service
allowance, spare inventory, downtime/production interruption, or FamousGrow maintenance.
Operating & Maintenance Savings
Traditional LED driver maintenance avoided
Annualizes fixture-mounted LED driver lifecycle cost plus replacement labor, elevated access/setup time,
and troubleshooting labor avoided by FamousGrow's centralized ground-level power architecture.
Included in annual savings
Annualized Driver Replacements
—
Lifecycle reserve, not a prediction of exact failures
Driver Hardware Cost Avoided
—
Replacement driver-equivalent cost
Service + Access Labor Avoided
—
Replacement + access/setup + troubleshooting
Annual LED Driver OpEx Savings
—
Net of the FamousGrow maintenance allowance
LED driver maintenance settings100,000 h · $180/driver · 30 + 15 + 15 min · $35/hr
hours
Working useful-life assumption; use the actual driver specification when known.
$/driver
min
Hands-on driver removal, replacement, reconnection and verification.
min
Editable screening allowance for ladder/lift positioning, safe access and room setup.
min
Editable screening allowance for identifying and confirming a failed fixture-mounted driver.
$/hr
Calculation basis & exclusions
Working LED basis: one fixture-mounted driver-equivalent per existing LED fixture, 100,000-hour driver useful life,
$180 replacement-driver cost, 30 minutes of hands-on driver replacement, 15 minutes of elevated access/setup, 15 minutes of
troubleshooting/diagnosis, and $35/hour loaded labor. The replacement count is annualized from the selected photoperiod; it is a
lifecycle-cost reserve rather than a prediction that exactly that many drivers will fail in a specific year.
Maintenance-access basis: Advanced Energy documents centralized horticultural power as simplifying maintenance with
ground-level power/control access and hot-pluggable power modules. It does not publish a universal minutes-per-repair savings value,
so the 15-minute access and 15-minute troubleshooting allowances are editable screening assumptions rather than manufacturer claims.
FamousGrow maintenance allowance: $0/year working assumption. The centralized iHP architecture remains serviceable
and is not being described as maintenance-free; this allowance is held as an internal model setting for future refinement.
Not yet included: additional grow-room thermal life penalty, lift rental/equipment charges, spare inventory,
expedited shipping, downtime/production effects, or LED-board failures.
Energy savings are calculated during the selected stage's lights-on photoperiod for 365 days/year.
THD savings are a small conservative kWh estimate based on harmonic-current feeder heating; no feeder engineering inputs are required.
Utility demand-charge and power-factor billing savings are separate dollar-only terms. Grow-room heat reduction is used to calculate environmental savings and is not added again.
Utility Incentives — Michigan
Potential rebate & incentive screening
Screens Consumers Energy, DTE Electric, and manual utility pathways without treating an unapproved rebate as guaranteed project savings.
Potential and confirmed incentives remain separate from annual operating savings and from the physical New-Build CapEx reduction.
Potential Utility Incentive
—
Screening estimate only
Confirmed Utility Incentive
—
Utility-approved amount entered by user
Recommended Pathway
—
—
Base Grow-Light Incentive
—
—
HVAC Lighting-Reduction Incentive
—
—
Buy Michigan Bonus
—
Consumers Energy only
Rebate Power Basis
—
—
Utility incentive settingsConsumers Energy · screening
Required for the modeled HVAC-related grow-light incentive pathways.
$
Enter the current utility quote or calculator result when available.
W
New Build does not reuse the calculator's engineering comparison as the utility rebate baseline.
$/W
Default is $0 because the live DTE rebate calculator/approval is the rate source; enter the current value when known.
Verified mode applies a conservative 20% bonus to the entered base lighting incentive only.
$
Enter only an amount actually quoted/approved by the utility. It remains separate until the ROI engine is added.
Program logic, qualification & exclusions
—
Grow-light dimming incentives are intentionally not monetized in Beta 42.
Consumers and DTE require documented/preapproved dimming strategies; no dimming dollars are added until that operating schedule is modeled separately.
Retrofit Capacity Value
Recovered Cooling Capacity from Removing LED Drivers
Quantifies the sensible cooling capacity freed when conventional fixture-mounted AC-to-DC driver losses are removed
from the conditioned grow room. This is a driver-only capacity calculation, intentionally separated
from the broader lighting/HVAC energy savings above.
Recovered Cooling Capacity
—
Fixture-mounted LED driver heat removed
Existing Driver Heat
—
Loss inside conditioned grow room
Cooling Load Freed
—
Sensible capacity made available
Existing Driver Efficiency
—
Uses existing-light electrical setting
Avoided / Deferred HVAC Project Value
—
Default $0 unless customer confirms value
Accounting Treatment
Capacity Only
Never added to annual energy savings
Recovered-capacity value settingsNo planned HVAC project · $0 assigned
Only select Yes when the recovered cooling capacity actually avoids or defers a planned cooling expansion, replacement, or capacity upgrade.
$
Enter an actual project quote, budget, or customer-confirmed avoided cost. No generic $/ton value is assumed.
Calculation basis & exclusionsDriver heat only · no double counting
Advanced Energy reference: AE illustrates the same mechanism with 1,500 × 1 kW LED fixtures at
approximately 95% driver efficiency: about 75 kW of distributed driver heat, roughly 255,000 BTU/hr, requiring around
20 tons of cooling capacity. Beta 42 applies the same physics to the selected existing LED system.
Calculator formula: existing fixture AC input × fixture count × operating fraction ×
(1 − existing driver efficiency). The resulting driver-loss watts are converted using 3.412142 BTU/hr per watt and
12,000 BTU/hr per refrigeration ton.
Important accounting rule: this recovered-capacity number is a subset of the grow-room heat reduction
already used in the annual HVAC/HVACD energy model. It therefore adds zero additional annual kWh or demand kW.
Only a user-confirmed avoided/deferred HVAC project cost is shown as a separate one-time retrofit value.
Excluded: assigning value to unused capacity with no planned project, latent/dehumidification capacity,
equipment replacement timing, financing value of deferral, ductwork changes, and any capacity created by lighting-power
reductions other than fixture-mounted driver loss.
Retrofit Lifecycle Value
Existing LED Remaining Life & Future Replacement Exposure
Estimates how much of the existing LED system's published or screening life benchmark has already been consumed,
and identifies a future replacement expense that FamousGrow may avoid. L90 / rated-life hours are not treated
as a guaranteed failure date.
Only counted inside selected analysis horizon when confirmed
Existing LED lifecycle settingsAge 0 yr · 50,000 h benchmark · $800 replacement equivalent
years
Calendar age of the installed fixtures. Default is zero because the calculator should not guess customer equipment age.
hours
Automatically loaded from the selected fixture when documented; otherwise a 50,000-hour screening benchmark is used.
$/fixture
Editable screening value for a future commercial replacement fixture—not the customer's original sunk purchase price.
The default shows lifecycle exposure but assigns $0 to avoided replacement CapEx.
years
Enabled only when customer-provided timing is selected.
years
A confirmed future replacement is counted only if it falls within this horizon. Default: 5 years.
Calculation basis & guardrailsFuture cash event · not annual savings
Why this exists: an existing LED installation is not a perpetual zero-cost baseline. Commercial fixtures
commonly publish roughly 50,000–54,000-hour life / L90 references, while some products publish longer general life ratings.
The selected fixture preset supplies a documented benchmark when available; unresolved fixtures use an editable
50,000-hour screening value.
Important distinction: L90 means an LED system is projected to retain roughly 90% of its initial light
output at the stated hours; it does not mean every fixture fails at that hour. Therefore Beta 42 does not
monetize the benchmark automatically. The user must explicitly confirm that the facility expects replacement at that
benchmark or provide its own replacement timing.
Age-hours estimate: fixture age in years × current stage photoperiod × 365 days/year. If the facility has
materially changed photoperiod over the fixtures' life, the user should adjust the benchmark/timing using facility records.
Financial treatment: the future replacement exposure is fixture count × expected replacement-equivalent
cost. Beta 42 counts at most one future replacement event inside the selected horizon. It is shown as a separate future
lifecycle cash event and is not added to annual OpEx, utility demand, kWh savings, New-Build CapEx, or rebates.
A later ROI/cash-flow engine can place the confirmed amount in the correct future year and discount it appropriately.
Replacement-cost screening basis: $800/fixture is intentionally editable and reflects the current order
of magnitude of premium commercial 600–700 W horticultural LED replacement equipment. Commercial contract pricing may be
materially lower.
Estimation basis: Retrofit supports two input methods. Existing Light Count directly compares the entered number of existing fixtures with the same number of FamousGrow fixtures using each fixture's rated input power; canopy dimensions are not required for the core energy-savings calculation. Canopy Dimensions sizes the FamousGrow plan from canopy/PPFD/coverage and applies that same fixture count to the existing system. Existing fixture PPF is diagnostic only and never resizes the direct retrofit comparison. All existing LED drivers and HPS ballasts are assumed inside the conditioned grow room; only FamousGrow's centralized AC-to-DC conversion is treated as outside. For Purpose-Built Integrated HVACD, Beta 42 independently calculates each room's lights-on sensible and latent loads: the convective/radiant/optical lighting buckets enter the room energy balance, an equal area-based plant evapotranspiration baseline converts sensible energy to latent moisture load, and a representative sensible/latent capacity envelope estimates required nominal HVACD capacity. Operating electrical input is calculated separately from the combined sensible + latent conditioning load using the published simultaneous rated capacity and kW input. Plant transpiration multipliers are currently 1.00 for HPS, traditional LED, and FamousGrow. A common non-lighting sensible load is applied equally to both rooms because absolute sensible/latent balance determines whether integrated HVACD is sensible- or latent-limited. For AC + standalone dehumidification, the existing coupled SHR/dehumidifier model remains unchanged. Unknown mode retains the simple sensible-only COP estimate. The iHP calculation uses 94.32% certified full-load AC-to-DC efficiency for the 250 V horticultural configuration; actual efficiency can vary with input voltage and loading. Integrated HVACD operating power is a representative constant-EIR total-load approximation derived from published simultaneous sensible/latent capacity and input power; it is not an equipment-selection or manufacturer part-load guarantee. Utility demand-charge savings use a separate Michigan tariff screening model and are added to dollars only when peak coincidence is confirmed. Beta 42 includes HPS lamp/ballast OpEx, traditional LED driver OpEx, New-Build electrical/control/cooling/power-conversion CapEx screening, and a separate Michigan utility-incentive screening layer. Potential and confirmed rebate dollars remain outside annual savings and physical CapEx totals until the dedicated ROI engine is added. LED driver replacement is annualized from operating hours and useful life; it is a lifecycle-cost reserve, not a prediction of exact annual failures. FamousGrow central-power maintenance allowance is currently $0/year. Reflectors, disposal, downtime, lift/equipment rental charges, thermal-life derating and other maintenance remain excluded. Traditional LED access/setup and troubleshooting labor are included as editable screening allowances in Beta 42. Recovered cooling capacity for LED retrofits is calculated separately from fixture-mounted driver loss and is not added to annual HVAC savings a second time; an avoided/deferred HVAC project value is included only when the user explicitly confirms that the recovered capacity has real project value. Beta 42 no longer models customer-specific utility PF penalties. PF is handled as a simplified conservative electrical-loss term using only the existing-light PF input. THD is not assigned a utility tariff value; instead, Beta 42 uses a conservative harmonic-current feeder-loss screening estimate and includes that small kWh difference in annual savings. Equipment-room cooling, winter heat recovery, and any unmeasured lighting-specific change in plant transpiration are not included.
FamousGrow PPF / PPFD calculation basis: FamousGrow uses a working nominal PPF of
1,642 µmol/s, derived from the actual Samsung LM301Z+ 5000 K / 2700 K component configuration
and operating point. This is not an integrating-sphere fixture measurement. PPFD values remain nominal
photon-budget estimates and do not account for all mounting-height, room-edge, reflection, or canopy-distribution
effects. Verify final canopy PPFD with a calibrated PAR meter.